Are the textile enterprises in your impression still the scene where textile workers shuttle back and forth and sweat? In the 120-head spandex production workshop of Xinxiang Bailu Investment Group Co., Ltd., only a few workers can be seen, the spinning machine spinning fast Produces white spandex yarn. The company uses RFID technology to bind product information during the doffing process, and then automatically sends the product to the sorting line. Those laborious tasks are handed over to the machine. Under the traction of the mechanical arm, they are packaged, labeled, and stored in one go.
In Henan Alben Garment Co., scan a QR code, you can see all the information of a piece of clothing. Through this identification system, the production process information that affects product quality can be collected and controlled, so as to achieve traceability management of products. The company's workshop has more than 4,000 sets of automatic production equipment, which realizes the automatic control of the entire process of orders, production and logistics, and the product quality stability has been greatly improved, thereby attracting international well-known clothing companies such as ZARA in Spain and GAP in the United States. Order.
With the accelerated integration of a new generation of information technology and manufacturing, intelligent manufacturing has become the commanding height of industrial competition. From November 21st to 23rd, when the reporter participated in the intelligent manufacturing observation and evaluation activity in Henan Province, he learned that all parts of the province seized the opportunity, and through strong policy guidance, the intelligent manufacturing pilot demonstration construction achieved positive results. Intelligent manufacturing is adding new kinetic energy to the transformation and development of the manufacturing industry in our province, and providing rare opportunities for the emerging intelligent equipment industry to achieve overtaking in corners.
In the comments, Li Ruicheng, the head of the expert group of the first observation team and the global senior vice president of SAP, said in the comments that we are already in the era of the digital economy, and the transition to digitalization and intelligence is the only way for every company.
Zhongyuan Neibai Group, one of the leading auto parts companies in Henan Province, produces cylinder liners for more than 70% of the world's leading automobile engine companies. In terms of R & D, the company has realized digitization through systems and software such as ERP, MES, PDM, PLM, etc., the new product development cycle has been shortened by 20%, and R & D expenses have dropped by 30%. The robot in the production workshop of the company is free to shuttle, and 11 CNC flexible production lines increase the production efficiency by more than 30%. Henan Tianhai Electric Appliance Co., Ltd. is located in Hebi, China ’s automotive connector industry standard setter. It has more than 240 automatic assembly lines, which can realize automatic production scheduling, equipment personnel management, error prevention and traceability, automatic material distribution and other functions. An intelligent three-dimensional warehouse is designed, which realizes unmanned operation of entry and exit, automatic equipment identification, and automatic tracking of logistics information. Through intelligent transformation, the production efficiency of the company has been increased by 20%, and the product qualification rate and product on-time delivery rate have reached 100%.
The use of informatization and digitization has not only improved the efficiency of enterprises, but also spawned new business models. Anyang Fangkuai Boiler originally only produced boilers, but it has achieved transformation and upgrading through informatization and intelligent construction. At present, the company has established a boiler remote monitoring platform and cloud services based on the platform. The remote service platform collects boiler operation data. To save energy and fuel for users, only by selling this energy-saving service, it earned more than 3 million yuan last year.
Anyang Quanfeng Aviation Plant Protection Technology Co., Ltd. is more cross-border, transforming from a traditional pesticide company to a plant protection drone manufacturer, and now it has launched an agricultural plant protection cloud platform and a plant protection drone sharing platform through the Internet. The product is the second transformation of service. Today, the platform has more than 100,000 registered users, and has achieved cross-regional dispatching operations for drones across the country. This year alone, it has achieved more than 20 million mu of operations, saving more than 60 million yuan in pesticide costs.
Through observation, we can see that most enterprises have completed the automation transformation, and some enterprises have matured their informatization construction. The first-step enterprises have already made preliminary digital applications and intelligent exploration. "We have experienced the determination, strength and execution of Henan's development of intelligent manufacturing through on-site observation. Each region has formulated a detailed development plan based on its own conditions and characteristics. I believe that after several years of development, the level of manufacturing in Henan Leap to a new level. "Li Ruicheng said.
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